Digital transformation of IoT technologically - assisted SMEs at the full base

https://zhuanlan.zhihu.com/p/2053075162996782955

As a professional provider of IoT data acquisition solutions and an expert in industrial IoT data acquisition, the editor of Shanghai Data Acquisition IOT Technology Co., Ltd， (daq-iot) hereby presents the following introduction, and sincerely welcomes discussions and exchanges. Supported Communication Interfaces: CAN, RS485, Mbus, 4–20mA, Profibus, CC-Link, HART, digital I/O, etc. Industrial Protocols: Modbus RTU/TCP, HJ212, IEC104, DLT645, DLMS, IEC61850, MQTT, etc. Mail:export@daq-iot.com

Foreword

In conjunction with the policy orientations associated with pilot cities for digital transformation of SMEs, three major industries -- smart electrical electronic information manufacturing, new materials production and green food processing -- are generally faced with problems common to equipment sigraphy, loss of Data Acquisition, lax energy regulation, low digitization of production management. Digitalization has become a core path for business mitigation efficiency, quality creation, compliance, etc.Industrial IoTThe bottom base of the digital transition is a key support for connecting equipment, data and managing the entire chain.

Shanghai DAQ-IoTnet Science and Technology Ltd.The Deep Farming Industry Data Acquisition and the TED046Token systems have been under development for many years, with a complete TERM0068/Token system of integrated software products that can be provided to respond to the realities of “weak base, limited budget, unwillingness to close production or upgrades” in three major industries.Small, fast, light, sharp.The focus of this paper is on the overall IoT technical architecture, a series of tailor-made products and subsector landscape applications. All products and programmes are maturely developed in terms of non-constructive functions and technological effects that enable local SMEs to achieve digital upgrading at low cost and lower thresholds for production, equipment, energy consumption and environmental full dimensions digitization control.

I. Project core thinking and the overall TERM0046TOKEEN technology architecture

1.1 Core design thinking

To keep the core demands of a digital transformation for SMEs from being able to move away from the asset-intensive model of large and complex intelligent systems,Data Acquisition is a core, connectivity-based and visualized regulatory objective, guided by three main design principles:

Non-intrusive adaptation: use wireless sensors, buttons/磁吸安装、红外非接触采集方式，不改动原有生产设备控制系统，施工无需长时间停产，适配连续生产型企业；

Modular Matching: Hardware, which is modular in design and can be configured according to the size of the enterprise and its transformational needs, controlling input costs and matching policy “small-scale light” transition requirements;

Total Protocol compatible: Multi - brand, multimodel old/(a) The status quo of new equipment mix, based on Protocol conversions and communications management devices to break down the data silo and bring together global data;

Soft and hard integration: Autonomous research and development of Hardware with the depths of supporting software, data transmission, analysis, storage, displaying full-chain access, system stability, compatibility have been validated by a large number of industrial scenarios.

1.2 5th floor IoT overall technical architecture

The programme uses common, technologically mature industrial areasPerceptive layer—Network Transfer Layer—Edge Computing Layer—Platform application layerThe four-tiered core architecture (simplified and streamlined O&M system, with a focus on technology itself) is clear in its logic and very broad outreach to meet the digitalization needs of SMEs' basic infrastructure as well as upward upgrading for digitized workshops, smart factories, pole enterprises.

1.2.1 Sensitivity layer: precision collection of data across the world (digital basis)

The sensor is at the front end of the structure and collects raw data from industrial sites, which are a core source for digital transformation.Status of equipment, production environment, energy consumptionThree main types of scenes are collected, which translate physical equipment to digital signals and fully replace traditional manual transcription and on-site inspection models.

1.2.2 Network transport layer: stable multi-link data transmission

The site is designed to accommodate complex and difficult wiring environments.Wireless, wired.The combined transmission mode, which combines the communication Gateway and TRM00666Token conversion devices, completes data forwarding, TED066TokEN integration, links encryption to guarantee long-range, high reliability transfer of data, while resolving problems with multi-equipment TERM 0066Tokeen.

1.2.3 Edge Computing Layer: Pre-processing of local data and response from TRRM0069TokEN

在企业现场部署边缘终端与轻量化数采软件，完成数据解析、清洗、异常过滤、本地存储、阈值告警等基础运算。一方面降低云端平台运行压力，另一方面在网络中断时保障本地数据不丢失、现场告警正常触发，提升系统可靠性。

1.2.4 Platform application layer: Data Visualization and integrated control

Based on valid data collected, processed and monitored through the top machine system, integrated management platform,Visualize large screensSoftware products such as data Real-time displays, trend analysis, report statistics, remote management and provision of visual digital control capabilities to workshop managers and enterprise management while supporting up-to-date municipal public service platforms.

II. Full series of detailed IoT tailor-made products

Shanghai DAQ-IoT Network formationHardware+ SoftwareTwo product matrices, covering Data Acquisition, communication transmission, TED006Tokeen conversions, system control and visualization of the whole chain, are designed to optimize SME profiles in all three sectors with a high degree of standardization, i.e. plug-in and fit-out.

2.1 Hardware Product System (sense + transmission layer core equipment)

Hardware is the physical vehicle for TED0046TokEN landing, and the company TERM068Tokeen products are divided intoIndustrial Sensor, TRM0042TokEN, energy consumption statistics equipment, communications manager and TED006Tokeen conversion deviceFour broad categories, the full product category cover on-site collection and communication needs.

2.1.1 Industrial TERM0049TOKEEN

Sensor, as the front end unit of TED0042Token, has low-power, high protection and easy to install features that support wireless transmission and are widely applied in equipment monitoring and environmental surveillance scenarios.

1. Device state class Sensor

Vibration SensorMagnetic suction installation, without a perforated decomposition machine, Real-time collectors, mixers, crowding machines and wind turbines, large rotation equipment with vibration band values, frequency data, combined operational parameters to determine the abnormal wear-and-fly of equipment, looseness or failure risk, achieve predictive maintenance of equipment and significantly reduce unplanned downtime risks.

TRRM0049Tokeen: Non-contact acquisition rotation equipment running at speed, without physical exposure loss and applicable to continuous production line facilities such as new materials, food processing etc., Real-time monitoring device operating conditions

Electricity/Voltage collection terminal: Designed with a button-type current clamp, fast-loading on the equipment ' s power lines, collecting load currents and voltage data from the equipment, judging its empty rotation, overflow, abnormal operational state, common to industry, ready for installation.

2. Environmental monitoring type Sensor

Temperature Sensor: The conventional type and the high precision form are used in electronic workshops, general storage areas; the highly accurate version is designed for green food processing industries and deployed in production workshops, raw materials warehouses, finished products cold stores. Data can be retained over time to meet requirements of safe food production, product traceability control.LoRa4/G wireless transmission, which can be continued for more than three years.

Input LevelSensor: mainly used for the monitoring of material levels, liquid level, suitable food and oil storage tanks, raw materials warehouse, liquid reaction tank etc.

2.1.2 Data Acquisition

As a field data convergence node, it is responsible for receiving all types of Sensor uploads and transferring them up after completing the initial aggregation.

Wireless Number Picker: Integrated Lora, 4G, NB - The IoT Multi - Tractular Communication Module, adapted to network conditions in different plant areas, allows single equipment for dozens of routes Sensor data and supports outdoor wireless deployments suitable for use at decentralized workshops and remote warehouses.

General industrial collection Gateway: Wired/Wireless double - mode designs, compatible with mainstream interfaces such as RS485, Ethernet and other systems that allow access to traditional PLCs, instrumentation, automation equipment for integrated multisource data are the backbone of digitizing small and medium enterprise workshops.

Integrated collecting terminals: High-integration design, combining collection, transmission and simple storage functions with small size or plug in to allow for minor quantitative modifications of microenterprises that significantly reduce deployment difficulties and input costs.

2.1.3 LEADS-CELLING

紧扣企业节能管控、能耗数字化统计需求，打造专业化能耗采集设备，无需更换企业原有水、电、气计量仪表，改造门槛极低。

Infrared Cream Terminal: Automatically read energy consumption measurement data based on infrared communication to conventional mechanical, electromechanical, water and gas meters in support of DL/T645、DL/National networks such as T698 have a common Protocol, which allows for automatic collection of energy consumption data and regular reporting in lieu of manual copying.

Photo Energy Consumption Collection Terminal: For old-line instrumentation without communication interface, to read tablet data through image recognition techniques and match SMEs with a high stock of older instruments to solve the problem of digitization of used energy consumption equipment.

Sub-energy consumption statistics collectors：可按照车间、产线、单台设备进行能耗分项统计，精准定位高能耗点位，为企业节能改造、能耗考核提供数据支撑，是高能耗新材料企业的核心选配设备。

2.1.4 Communication manager and TERM0066TOKEEN conversion device

For industrial sitesEquipment brands, teRM0066Tokeen multi-digital data is very heavy.The industry pain spots, which are connected to the series of products by more than TERM0066TOKEEN, are core equipment for an asomer-assembly network.

Protocol converter: small modular equipment in support of ModbusRTU/TCP,MQTTThe mainstream industries Protocol, such as OPCUA, are converted to one another in small size and flexible deployments that apply to single workshops with a smaller number of isomeric equipment scenarios at higher prices.

Industrial communications manager: multiple interfaces, multichannel designs and single - desk docking 30 - 50 different industrial equipments, which complete the integration of Protocol, data transmission and route management for multi - equipment concentration sites such as regulatory enterprises and digital workshops.

2.2 Software product system (marginal + application core systems)

The accompanying Hardware software products are designed for full-linking, ranging from bottom intakes to local surveillance to cloud management and visualization displays. They form a hierarchical, upgraded software matrix with simple intuitive interfaces suitable for use by unprofessional TED0064TOKEN personnel of the enterprise.

2.2.1 INDUSTRIAL DUTY SOCIETY

DAQforIIOTIndustrial Data Acquisition system, which is embedded in the edge Gateway and local terminal, a bottom core of an entire software system. Core function: completes reception of front-end TED068Token data; Trenching of TIR 0066TOKEN; TERM00143Token; Unusual Data Filter; supports storage of local databases where retention cycles can be configured on demand to meet retroactive sources and regulatory requirements; built-in threshold alarm logic that triggers alerts at site when equipment parameters, environmental indicators, energy consumption data are beyond predefined range with response delays below one second. Software supports embedded deployment without separate configuration of servers, lightly quantifyable features appropriate for most SMEs.

2.2.2 Upper-wing surveillance system

The system is deployed to the workshop duty room, central control computer, using a graphical visualization interface for all Chinese and functional focus: TED0069TOKEN displays current status of all access devices, parameter data; supports one device historical data query, simple curve viewing; automatic generation day/Weekly base data reports; local storage of alarm records.

2.2.3Integrated monitoring platform

The cloud/On-Premise management platform for enterprise-wide, multisite and multiplant locations is designed to select upgrades for regulated enterprises and specialized new firms. Advanced managerial competencies are expanded over basic monitoring functions: support multiple workshops, centralized data aggregation and remote access; statistical capabilities of data trends analysis, homogeneity/ring ratio; energy consumption breakdown analyses, equipment crop rate statistics; TERM0064Tokeen worksheet administration, failure desk records.

2.2.4 Visualize display large screen system

High-end visualization applications for digital workshops, smart factories, and transformation poles are the core vehicles of enterprise digitized results. Based on plant-wide data collection, a combination of production capacity, equipment performance, total energy consumption, environmental parameters, failure alerts, TED0034Token findings is presented.

III. Sectoralized TERM0046TOKEEN digital solution

Combining production processes, regulatory priorities and equipment characteristics of the three pilot industries with the above-mentioned soft Hardware products to customize differentiated TED046 TOKEEN technical programmes using modular combinations.Basic version (satisfactory to digital secondary standards), upgrade (digital level 4 enterprise fit)/Label Enterprise/I'm not going to be a smart factory.The programme is well established and the technical route matches industry realities.

3.1 Smart Electrical Electronic Information Manufacturing Industry Programme

3.1.1 Industry pain spots and transformation needs

行业以元器件加工、电器组装企业为主，设备类型繁杂，新旧设备混用，Protocol标准不统一；生产车间、元器件仓库对温湿度环境要求严格；设备巡检、数据记录依赖人工，效率低、误差大；企业普遍需要实现Equipment state monitoring, environmental control, energy consumption statistics, simple data traceability。

3.1.2 Basic version programme (industry-wide SME labelling)

Sensitivity layer: deployment of warm humidity Sensor (production workshop, raw materials warehouse), current collection terminals (paste machines, welders, ageing equipment) and infrared copying stations (full plant power capture); wireless transmission; magnetization/Cut - butting installation, work on the machine.

Transfer Layer: Combine LoRa wireless Gateway+ small TED006Token conversion device, unified workshop equipment data TERM066TokeEN and complete data consolidation.

Software Layer: To implement the environmental, equipment and energy consumption data Real-time surveillance, local alarms, basic report generation and meet the requirements for a digital basis evaluation.

3.1.3 Upgrade programme (Place Enterprise)/Digital workshop selection)

Upgraded to the base version: new vibrations for high load equipment such as welding, ageing and so on; multichannel communications manager configuration with full workshop-wide Multibrand Automation data access; integrated cloud monitoring platform + visualization screen deployment to achieve uniform multiple production line management, backtracking of production data, complete process control of equipment O&M and establishment of digital workshops in electronic industries.

3.2 Industry programme for manufacturing new materials

3.2.1 Industry pain spots and transformation needs

The core requirements are:Large equipment state monitoring, failure warning, energy nuance control and production temperature surveillance。

3.2.2 Basic version programme (industry-wide SME labelling)

Sensitivity layer• Focus on the deployment of vibrations Sensor, turn speed TED049Token (core rotation equipment such as blenders, squeezers and wind machines), temperature TERM 0049Tokeen (drying, sinter workshop) and full-scale energy consumption collection terminals (water, electricity, gas all-power statistics).

Transfer Layer: The industrial-class wireless Gateway+ communications manager is selected for long range transmission in large plant areas, strong electromagnetic interference environment and secures stable data transfer to interface with TED0066/Token.

Software Layer: Digital mining software plus top machine system connection, with a focus on abnormal vibrations of equipment, superheating and over-carrying Real-time alert; automated energy consumption data statistics in lieu of manual inspection and copycat.

3.2.3 Upgrade programme (Places Enterprise)/Smart Factory Matching)

(c) Increasing pressure on Sensor, input-level liquid TEDEN and improving the collection of production process parameters; building up a simple predictive analysis model based on TER0024Token ' s capacity to predetermine equipment failures in advance; deploying integrated monitoring platforms with visualization screens, measuring crop rates, energy consumption per unit product, enabling enterprises to achieve mitigation efficiency and green production, creating intelligent factories for new materials industries.

3.3 Green Food Processing Manufacturing Industry Programme

3.3.1 Industry pain spots and transformation needs

粮油、休闲食品、饮品加工企业受食品安全生产法规严格约束，生产车间、冷库、仓储区域的温湿度、洁净度必须全程可追溯；生产设备、冷链设备分布分散，统一管控难度大；水、气、能耗使用频次高，合规统计要求高。核心需求为Environmental data back to the full range, cold chain equipment monitoring, energy consumption statistics, production data retention。

3.3.2 Basic version programme (industry-wide SME labelling)

Sensitivity layer• Deployment of high-precision temperature and humidity Sensor (production workshop, cold storage, finished warehouse), ultrasound liquid level TERM 0049Tokeen (materials storage tank) and water and electrical integration energy consumption collection terminals with all data on the points collected being automatically reported.

Transfer Layer: The use of WiFi+LoRa hybrid Gateway, which adapts to the characteristics of equipment and warehouse dispersion layouts, guarantees normal transmission of decentralized location data.

Software Layer: Digital mining software plus top-post system, long-term data storage strategy, environment and energy consumption data automatically archived for retention, food traceability and regulatory requirements met while field alarms were made.

3.3.3 Upgrade programme (Paling Enterprise)/Digital workshop selection)

Additional cold-chain equipment will be installed to improve environmental monitoring of the entire production chain by adding a cooling-link system, Sensor; upgrade the cloud complex platform and build up data traceability modules that track all process data from raw materials into finished products; provide visualization screens with a central display of workshop environment, cold chain state, energy consumption data and develop demonstration workshops for digitalizing food processing.

IV. THE PROJECT OF CHARACTERITIES AND APPLICATION QUALITY

4.1 Core technical advantages

Full Protocol compatible, resolving the asiomeric equipment problemCommunications, conversion equipment to support more than 20 mainstream industries Protocol can be adapted for new and old industrial equipment in the vast majority of brands on a field without replacing existing production facilities, maximizing protection of business assets and reducing adaptation costs.

Non-intrusive modifications that do not affect normal productionThe front-end Sensor, which collects terminals based on magnetic inhalation, buttoning and infrared non-contact installation without the need to disassembly or rewiring large scale, has a short construction cycle that fully addresses business concerns of “retrieving from failure”.

Hard and hard depth fits, system stability is strongThe Hardware software is an autonomous R & D product, the full-chain depth calibration optimization process, there are no third party product compatibility problems, systems operate for a long average of non troubletime and fit with industrial field 7 x 24 hours continuous operation.

Modular flexible matching, adapted to enterprises of different sizes产品与方案全部模块化设计，小微企业可选择极简组合实现基础数字化，中大型企业、标杆企业可逐步升级拓展功能，转型节奏、投入成本完全由企业自主把控。

Light Quantified Structure, low O&M thresholdThe software interface is visualized and streamlined, with Hardware exempt from routine maintenance. Enterprises do not need to be staffed by skilled TED046Token technicians who match the current situation of SME talent well.

4.2 Value of enterprise applications

Optimization of human costs: Automatic Data Acquisition, alerting and statistical functions are fully replaced by manual copycats, on-site inspections to reduce duplication of labour work and optimize human resources configuration.

Reduction of production risk_: equipment state Real-time monitors, malfunctions early warning and significantly reduces the probability of emergency downtime; environmental data monitoring throughout to avoid compliance risks in food and electronic industries.

Energy efficiency reduction：能耗数据分项统计分析，精准定位浪费环节，助力企业开展节能改造，降低用能成本；生产数据数字化管控，提升整体生产管理效率。

The digital base is being consolidated.• Complete bottom-level data access, meet digital transition evaluation standards, enable enterprises to declare their specialty and new digital poles, fully enjoy local policy support.

A strong expansionary: The overall architecture presets the extension interface to protect digital transformational inputs from direct stacking of existing systems if enterprises need upgrade functions such as smart storage, Smart Manufacturing and industrial chain data linkages.

V.Summary

In the context of a broader trend towards digital transformation of SMEs, industrial IoT is the core base for opening up “last kilometres of data” at production sites. The TERM00009Token network matches precisely the current development and transition needs of small- and medium-sized enterprises in three major sectors with its full product industry TERM068TOKEN, integrated software packages, subsector landscape technology programmes.

The IoT technology package, based on industrial realities and centred on mature technologies, standardized products and light-quantification models, can help MSMEs to quickly complete basic digitalization that meets compliance, regulatory and policy evaluation requirements; it also allows for continuous upgrading of the continuum to support enterprises in building digitized workshops, smart factories and transformation poles.

In the future, Shanghai DAQ-IoT will continuously rely on its technological and product advantages to optimize programme and product performance, providing SMEs with high-adapted, reliable and highly priced digitized transformation support for TED 0046TokEN, which will help regional manufacturing sectors achieve several physical integrations, quality efficiency gains and green development.